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A wealth of metal casting experience

NovaCast is a broad-based ferrous and non-ferrous metal casting business serving diverse markets across the world including transport, utilities, oil & gas, defence, and general engineering.

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With you every step of the way

Our Design Engineering Team works with you throughout the production process from intitial quotes through casting geometry design to casting process selection and quality control.

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All the casting process options covered

From Sand and Die Casting to Investment, Shell, Lost Foam and Precision Silica Sol Casting, we'll deliver the process that's right for your project.

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The services you expect from a world-class foundry

Being with you every step of the way means delivering all the services required to bring your project to life. From engineering design through prototyping and casting to finishing, machining and supply chaim management. We've got you covered.

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UK manufacturing and global outsourcing

The casting and machining options open to us ensure you get the highest quality at the lowest price with ISO 9001 quality assurance built-in.

A Single Source Solution for Cast and Machined Components

NovaCast has over 40 years of ferrous and non-ferrous metal casting experience extending into markets as diverse as transport, defence, utilities, offshore and general engineering. With a supply chain and customer base that extends across the world, NovaCast is the perfect partner for the manufacture and supply of precision cast and machined components.

Casting Processes

Options include: Sand Casting, Shell Mould Casting, Gravity Die Casting, Pressure Die Casting, Investment Casting, Silica Sol Casting, Lost Foam Casting.

Industries

Oil & Gas, Transport, Energy, Defence, Medical Equipment, Architectural Metalwork, General Engineering. Specialists in Valve and Pump Component Castings.

Services

Design Engineering (including CAD, Casting Simulation, 3D Modelling, reverse engineering), Rapid Prototyping, Pattern & Toolmaking, Machining, Finishing, Fabrication, Stampings, Supply Chain Management, Stockholding.

Downloads

After many years’ working closely with our customers’ design and production teams, we have created an ever-expanding Knowledge-Base of information and downloads including Data Sheets, Case Studies, Tips and Guides.

Learn more about what we do and how we do it

ISO 9001: 2015 Accredited

As an ISO9001:2015 certified Company, quality management is central to everything we do; from the advice we give customers to the delivery of fully tested and quality assured products…

Latest News

NovaCast 3D Laser scanner

NovaCast invests in its reverse engineering capability with EinScan HX

May 20, 2022

The ability to accurately reverse engineer existing castings is essential to any modern foundry. Reverse engineering could be required for a variety of reasons ranging from replication of an old casting where original patterns have been lost to improving mechanical performance or learning from an existing design to replicate or improve it. Whatever the reason, … Read more

NovaCast: Facing the challenges of a sustainable future

May 17, 2022

When Richard Phillips took over as owner and Managing Director of NovaCast Limited, based in Melksham, UK, he did so with a commitment that the business would move towards a sustainable future. Richard felt that as both owner and Managing Director, he had a responsibility to consider the company’s impact on the environment and to … Read more

Richard Phillips MD at NovaCast

NovaCast announces the appointment of Richard Phillips as Managing Director

April 6, 2022

A new era begins at NovaCast Originally set up in 1976 by Barry Hayward, NovaCast has evolved from a small non-ferrous foundry, serving the UK market, into a substantial international business. Today, NovaCast has customers worldwide and a supply chain that encompasses partner foundries in the Far East. This broadening and deepening of its capabilities … Read more